Split Pressurized Solar Water Heating System
Manufacturing Process
Engineering design & structural simulation
Tank welding, hydrostatic pressure testing
PU insulation foaming and aging treatment
Collector plate selective coating and vacuum sealing
Precision assembly of pump, controller, piping interfaces
System pressure and temperature endurance test
Packaging with protection for international shipping
Definition of Split Pressurized Solar Water Heating System
The Split Pressurized Solar Water Heating System is a high-efficiency thermal solution with separated collector and tank design, engineered for commercial and residential hot water supply under pressurized operation. The system supports modern architecture without roof load limitations and ensures stable hot water delivery across variable climates.
Technical Parameters & Specifications
Operating Type: Split pressurized, forced circulation
Heat Transfer: Copper coil / Internal heat exchanger
Working Pressure: 0.6–1.0 MPa
Collector Type: Flat plate / All-glass evacuated tube
Tank Volume Options: 100L / 150L / 200L / 300L / 500L
Tank Shell: Color steel / Stainless steel (SUS304 / SUS316)
Insulation Material: Polyurethane foam ≥50 mm
Controller: Intelligent differential temperature control
Backup Heating: Electric heater 1.5–3 kW (optional)
Solar Absorption Efficiency: ≥93%
Heat Loss Coefficient: ≤2.0 W/(m²·K)
Structure & Material Composition
Solar Collector: Tempered glass, selective coating, aluminum frame
Pressurized Water Tank: SUS304/316 stainless liner + anti-corrosion protection
Circulation Pump: High-temperature resistant pump for continuous circulation
Heat Exchanger: Copper coil for indirect heat transfer
Mounting Brackets: Stainless steel/aluminum, anti-corrosion surface treatment
Smart Controller: Temperature and pump automatic control
Pipes & Fittings: PEX insulated pipes with leak-proof push fittings
Manufacturing Process
Engineering design & structural simulation
Tank welding, hydrostatic pressure testing
PU insulation foaming and aging treatment
Collector plate selective coating and vacuum sealing
Precision assembly of pump, controller, piping interfaces
System pressure and temperature endurance test
Packaging with protection for international shipping
Industry Comparison Table
| Type | Split Pressurized System | Non-Pressurized Thermosiphon | Heat Pump Water Heater |
|---|---|---|---|
| Working Pressure | High (0.6–1.0 MPa) | Low / Gravity | High |
| Installation | Flexible | Roof-limited | Flexible |
| Energy Consumption | Solar-based | Solar-based | Electric-based |
| Climate Adaptation | Strong | Medium | High |
| Cost | Medium | Low | High |
Application Scenarios
Designed to support commercial and residential facilities:
EPC engineering projects
Hotels, hospitals, schools, gyms
Apartment buildings / Villas
Solar retrofit energy-saving programs
Industrial hot water demand up to 95°C
Core Pain Points & Engineering Solutions
Roof load limitations → Split design removes tank from roof
Unstable pressure → Pressurized tank ensures constant flow
Hard water corrosion → Copper coil and liner protection extend lifespan
Night / cloudy supply interruption → Smart backup heating integrated
Maintenance difficulty → Ground-level tank = easy service
Risk Warning & Mitigation
Incorrect pipe insulation → Heat loss → Use ≥20 mm insulated PEX
Freeze risk in cold areas → Add antifreeze loop
Oversized system → Unnecessary cost → Follow flow rate design standards
Poor roof fixing → Safety hazards → Use wind-resistant mounting structure
Procurement Selection Guide
Confirm daily hot water demand (L/day)
Check building structure and installation route
Choose collector type by climate
Validate water quality compatibility for heat exchanger
Review certifications (CE/Solar Keymark/ISO)
Request pressure endurance and efficiency test reports
Assess supplier engineering/after-sales capacity
Engineering Case Study
Hotel Project – 200 Rooms
Configuration: 30 flat plate collectors + 10×300L tanks
Daily hot water supply: 20,000 L
Energy savings: Approx. 65% vs. electric heater
Payback period: 3–4 years
Installer: EPC contractor with remote control monitoring
FAQ
What is a Split Pressurized Solar Water Heating System? — A separated solar heater supporting pressurized water delivery.
Can it work in winter? — Yes, with antifreeze and proper insulation.
Is roof penetration required? — Only for collector piping.
What pressure can the tank hold? — Typically 0.6–1.0 MPa.
Can it connect to boilers? — Yes, as hybrid heating.
What is backup power? — 1.5–3 kW electric heater optional.
Is maintenance complex? — Low, tank installed indoors.
How long is the lifespan? — 12–15 years with proper maintenance.
Can it support multiple bathrooms? — Yes, based on tank sizing.
Does it need certification for import? — CE and Solar Keymark recommended.
Request Quotation / Technical Support
Contact us for engineering drawings, OEM solution proposals, performance testing data, and distributor pricing for Split Pressurized Solar Water Heating System projects.
E-E-A-T Author Credentials
Prepared by Solar Thermal Engineering Team with over 10 years of expertise in commercial hot water system design, manufacturing, and international EPC project implementation.
Application Scenario&Project Cases:
Villa water heating project
Honors and Qualifications:
Split Solar Water Heating System meets the highest global standards for safety, efficiency, and environmental sustainability. Rest assured, every unit is rigorously tested and certified for your peace of mind.







