Flat Panel Heat Water Solar
Manufacturing Process
Absorber sheet fabrication: welding copper tubes to coated plate
Glass and frame assembly: sealing with high-temperature adhesive
Insulation foaming to minimize thermal losses
Hydrostatic and pressure leakage test
Surface corrosion resistance treatment
System assembly and thermal performance testing
Export-grade packaging to withstand long-distance transportation
Definition of Flat Panel Heat Water Solar System
The Flat Panel Heat Water Solar system is a high-efficiency solar thermal solution using flat plate collectors to convert sunlight into hot water for commercial and residential applications. It provides stable energy output, long service life, and flexible engineering integration across diverse building types.
Technical Parameters & Specifications
System Type: Flat Panel Heat Water Solar forced/thermosiphon
Collector Area: 1.8–2.5 m² per panel
Absorber Material: Copper/Aluminum with selective coating
Absorptance: ≥93%
Emittance: ≤8%
Cover Glass: 3.2 mm low-iron tempered glass
Insulation: Polyurethane / Mineral wool ≥ 40 mm
Tank Volume: 100L–500L configurable
Working Pressure: 0.6–0.8 MPa
Backup Heating: Electric heater or boiler hybrid
Piping: High-temperature PEX / Stainless steel
Expected Lifespan: 12–15 years
Structure & Material Composition
Flat Plate Collector: Aluminum alloy frame, selective-absorber plate, tempered glass cover
Heat Transfer Loop: Closed circuit with antifreeze fluid (forced system)
Hot Water Tank: Stainless steel liner + corrosion protection
Mounting System: Stainless steel brackets for rooftop/wall-ground applications
Controller + Pump Group: Intelligent automatic circulation
Pipe Insulation: UV-resistant insulation sleeves
Manufacturing Process
Absorber sheet fabrication: welding copper tubes to coated plate
Glass and frame assembly: sealing with high-temperature adhesive
Insulation foaming to minimize thermal losses
Hydrostatic and pressure leakage test
Surface corrosion resistance treatment
System assembly and thermal performance testing
Export-grade packaging to withstand long-distance transportation
Industry Comparison Table
| Category | Flat Panel Heat Water Solar | Evacuated Tube Solar | Heat Pump System |
|---|---|---|---|
| Efficiency in Sunny Climate | High | High | Medium |
| Maintenance | Low | Medium | Medium |
| Impact Resistance | Strong Tempered Glass | Brittle | Strong |
| Installation Flexibility | High | Medium | High |
| Initial Investment | Medium | Low–Medium | High |
| Working Pressure | 0.6–0.8 MPa | Low | High |
Application Scenarios
Hotels, hospitals, dormitories
Residential villas and apartments
Industrial hot water processes ≤95°C
Swimming pools and sports centers
Government / EPC energy conservation projects
Core Pain Points & Engineering Solutions
Limited roof space → Higher efficiency per area than tube collectors
Uneven solar resource → Modular design allows scalable system configuration
Corrosion & water quality issues → Closed-loop heat exchange protection
High heat loss in old buildings → PU insulation and optimized pipe routing
Wind and seismic challenges → Certified structural mounting system
Risk Warning & Mitigation Advice
Poor sealing → Water leakage → Ensure certified testing reports
Improper bracket installation → Safety risk → Follow engineering standards
Insufficient freeze protection → Pipe cracking → Use glycol antifreeze loop
Oversizing → Waste investment → Follow actual flow demand calculation
Procurement Selection Guide
Confirm daily hot water consumption
Evaluate local solar radiation level
Select forced circulation for multi-floor buildings
Check absorber coating type and efficiency test data
Review installation structural drawings and accessories
Verify certifications: ISO, CE, Solar Keymark
Assess supplier engineering support and after-sales service
Engineering Case — Commercial Use
Hotel Hot Water Project – 120 Rooms
System: 45 Flat Panel Heat Water Solar collectors + 5×400L tanks
Daily Output: 10,000–12,000 L hot water
Energy Reduction: ~60% vs. electric heating
Monitoring: Controller with error alarm and remote check
Return on Investment: 3–4 years under typical climate
FAQ
What is Flat Panel Heat Water Solar? — A flat collector solar heating system.
Does it work in cold climates? — Yes, with antifreeze protection.
Can it connect with boilers? — Hybrid heating supported.
Can it withstand hail? — Tempered glass tested to impact standards.
Is pressure stable? — Operating pressure up to 0.8 MPa.
Does the system require pumps? — Forced systems do; thermosiphons do not.
How long is warranty? — Typically 5 years for collector, 1–2 years for pump.
Maintenance frequency? — Annual inspection recommended.
Can it integrate with smart BMS? — Yes, via controller communication.
Is indoor installation possible? — Collectors must remain outdoor; tank flexible.
Request for Quotation / Technical Documents
Contact us for engineering drawings, heat output simulation, system configuration advice, and distributor pricing for Flat Panel Heat Water Solar projects.
E-E-A-T Author Credentials
Written by a Solar Thermal Engineering Consultant with over 10 years of professional experience in flat plate collector design, commercial hot water systems, and international EPC project execution.
Accessories:
Our flat panel solar geyser, Solar water heaters, providing one-stop service and all accessories, designed for seamless integration and extended functionality.
Honors and Qualifications:
Each flat panel solar geyser is tested and certified to ensure it meets the highest international benchmarks for thermal efficiency, safety, and environmental sustainability. Customers can count on dependable performance backed by rigorous inspection procedures.








