Flat Panel Heat Water Solar

Manufacturing Process

  1. Absorber sheet fabrication: welding copper tubes to coated plate

  2. Glass and frame assembly: sealing with high-temperature adhesive

  3. Insulation foaming to minimize thermal losses

  4. Hydrostatic and pressure leakage test

  5. Surface corrosion resistance treatment

  6. System assembly and thermal performance testing

  7. Export-grade packaging to withstand long-distance transportation


Product Details

Definition of Flat Panel Heat Water Solar System

The Flat Panel Heat Water Solar system is a high-efficiency solar thermal solution using flat plate collectors to convert sunlight into hot water for commercial and residential applications. It provides stable energy output, long service life, and flexible engineering integration across diverse building types.

Technical Parameters & Specifications

  • System Type: Flat Panel Heat Water Solar forced/thermosiphon

  • Collector Area: 1.8–2.5 m² per panel

  • Absorber Material: Copper/Aluminum with selective coating

  • Absorptance: ≥93%

  • Emittance: ≤8%

  • Cover Glass: 3.2 mm low-iron tempered glass

  • Insulation: Polyurethane / Mineral wool ≥ 40 mm

  • Tank Volume: 100L–500L configurable

  • Working Pressure: 0.6–0.8 MPa

  • Backup Heating: Electric heater or boiler hybrid

  • Piping: High-temperature PEX / Stainless steel

  • Expected Lifespan: 12–15 years

Structure & Material Composition

  • Flat Plate Collector: Aluminum alloy frame, selective-absorber plate, tempered glass cover

  • Heat Transfer Loop: Closed circuit with antifreeze fluid (forced system)

  • Hot Water Tank: Stainless steel liner + corrosion protection

  • Mounting System: Stainless steel brackets for rooftop/wall-ground applications

  • Controller + Pump Group: Intelligent automatic circulation

  • Pipe Insulation: UV-resistant insulation sleeves

Manufacturing Process

  1. Absorber sheet fabrication: welding copper tubes to coated plate

  2. Glass and frame assembly: sealing with high-temperature adhesive

  3. Insulation foaming to minimize thermal losses

  4. Hydrostatic and pressure leakage test

  5. Surface corrosion resistance treatment

  6. System assembly and thermal performance testing

  7. Export-grade packaging to withstand long-distance transportation

Industry Comparison Table

CategoryFlat Panel Heat Water SolarEvacuated Tube SolarHeat Pump System
Efficiency in Sunny ClimateHighHighMedium
MaintenanceLowMediumMedium
Impact ResistanceStrong Tempered GlassBrittleStrong
Installation FlexibilityHighMediumHigh
Initial InvestmentMediumLow–MediumHigh
Working Pressure0.6–0.8 MPaLowHigh

Application Scenarios

  • Hotels, hospitals, dormitories

  • Residential villas and apartments

  • Industrial hot water processes ≤95°C

  • Swimming pools and sports centers

  • Government / EPC energy conservation projects

Core Pain Points & Engineering Solutions

  • Limited roof space → Higher efficiency per area than tube collectors

  • Uneven solar resource → Modular design allows scalable system configuration

  • Corrosion & water quality issues → Closed-loop heat exchange protection

  • High heat loss in old buildings → PU insulation and optimized pipe routing

  • Wind and seismic challenges → Certified structural mounting system

Risk Warning & Mitigation Advice

  • Poor sealing → Water leakage → Ensure certified testing reports

  • Improper bracket installation → Safety risk → Follow engineering standards

  • Insufficient freeze protection → Pipe cracking → Use glycol antifreeze loop

  • Oversizing → Waste investment → Follow actual flow demand calculation

Procurement Selection Guide

  1. Confirm daily hot water consumption

  2. Evaluate local solar radiation level

  3. Select forced circulation for multi-floor buildings

  4. Check absorber coating type and efficiency test data

  5. Review installation structural drawings and accessories

  6. Verify certifications: ISO, CE, Solar Keymark

  7. Assess supplier engineering support and after-sales service

Engineering Case — Commercial Use

Hotel Hot Water Project – 120 Rooms

  • System: 45 Flat Panel Heat Water Solar collectors + 5×400L tanks

  • Daily Output: 10,000–12,000 L hot water

  • Energy Reduction: ~60% vs. electric heating

  • Monitoring: Controller with error alarm and remote check

  • Return on Investment: 3–4 years under typical climate

FAQ

  1. What is Flat Panel Heat Water Solar? — A flat collector solar heating system.

  2. Does it work in cold climates? — Yes, with antifreeze protection.

  3. Can it connect with boilers? — Hybrid heating supported.

  4. Can it withstand hail? — Tempered glass tested to impact standards.

  5. Is pressure stable? — Operating pressure up to 0.8 MPa.

  6. Does the system require pumps? — Forced systems do; thermosiphons do not.

  7. How long is warranty? — Typically 5 years for collector, 1–2 years for pump.

  8. Maintenance frequency? — Annual inspection recommended.

  9. Can it integrate with smart BMS? — Yes, via controller communication.

  10. Is indoor installation possible? — Collectors must remain outdoor; tank flexible.

Request for Quotation / Technical Documents

Contact us for engineering drawings, heat output simulation, system configuration advice, and distributor pricing for Flat Panel Heat Water Solar projects.

E-E-A-T Author Credentials

Written by a Solar Thermal Engineering Consultant with over 10 years of professional experience in flat plate collector design, commercial hot water systems, and international EPC project execution.

Flat panel solar geyser

flat panel solar geyser

Flat Panel Solar Geyser

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Accessories:

Our flat panel solar geyser, Solar water heaters, providing one-stop service and all accessories, designed for seamless integration and extended functionality.

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Honors and Qualifications:

Each flat panel solar geyser is tested and certified to ensure it meets the highest international benchmarks for thermal efficiency, safety, and environmental sustainability. Customers can count on dependable performance backed by rigorous inspection procedures.

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